01
Material Feeding
Mixed material enters through the upper feed hopper and is introduced onto the vibrating screen deck.
Separation Equipment
Vibratory Separator
The Vibratory Separator is a linear screening machine designed to classify granular and powdered recycling materials into different particle-size fractions. Controlled vibration moves material continuously across one or more screen decks: particles smaller than the selected aperture pass through the deck, while oversize material continues toward the corresponding discharge outlet.
Screening decks
Configurable 1–5
01 / Equipment overview
Vibratory Separator overview
A particle-size control stage after crushing or pulverizing and before air, gravity, magnetic or electrostatic separation.
The Vibratory Separator is a linear screening machine designed to classify granular and powdered recycling materials into different particle-size fractions. Controlled vibration moves material continuously across one or more screen decks: particles smaller than the selected aperture pass through the deck, while oversize material continues toward the corresponding discharge outlet. Depending on the process requirement, one to five screening decks can be configured to produce several particle-size fractions in one screening stage. Typical applications include crushed battery materials, electrode fractions, PCB materials, metal/non-metal mixtures and other pulverized recycling streams.
The source confirms a configurable one-to-five-deck concept but does not provide a model-specific table for capacity, motor power, screen dimensions or mesh range.
02 / Operating Principle
How the Vibratory Separator Works
Mixed material enters through the feed hopper and is delivered onto the vibrating screening deck. Controlled vibration spreads and conveys the material along the screen surface, allowing finer particles to pass through the mesh while coarser fractions continue to the end discharge for separate collection.
02
Vibratory Conveying
The vibrating deck spreads the material into a controlled layer and moves it steadily across the screening surface.
03
Screening Separation
As the material travels across the perforated deck, finer particles pass through the screen while coarser particles remain on top.
04
Fraction Discharge
Separated fractions leave through their respective discharge chutes, with coarse material exiting at the end and finer material collected below.
Controlled Vibratory Conveying
Mesh-Based Particle Separation
Separate Fraction Discharge
03 / Suitable feedstock
Suitable materials
Crushed battery and lithium-battery fractions
Suitability depends on composition, feed condition and the selected equipment configuration.
Positive- and negative-electrode material fractions
Suitability depends on composition, feed condition and the selected equipment configuration.
Prepared PCB and electronic-scrap fractions
Suitability depends on composition, feed condition and the selected equipment configuration.
Metal/non-metal mixtures after size reduction
Suitability depends on composition, feed condition and the selected equipment configuration.
Pulverized cable, plastic and composite recycling streams
Suitability depends on composition, feed condition and the selected equipment configuration.
Other dry granular materials after representative testing
Suitability depends on composition, feed condition and the selected equipment configuration.
04 / Machine Architecture
Main screening system & components
Equipment Anatomy
Vibratory Separator
Component Index
01
Feed hopper
Receives incoming material and directs it into the screening section at the inlet end of the machine.
02
Top cover and clamp latches
Encloses the screening chamber and provides quick access for inspection, screen change and maintenance.
03
Screening deck
Forms the main screening surface where material is separated by particle size as it moves across the deck.
04
Internal support rails
Support the screening deck and maintain the structural alignment of the internal screening section.
05
Discharge outlets
Guide separated fractions out of the machine through dedicated discharge chutes at the front end.
06
Spring support assembly
Supports the screening body and isolates vibration while maintaining stable machine movement.
07
Vibration motor set
Provides the excitation force that drives the vibratory motion required for material conveying and screening.
08
Support frame
Provides the base structure for the separator and carries the screening body, springs and drive assembly.
05 / VIBRATORY SEPARATION ENGINEERING
Vibratory Screening System
Engineering proof
Dual vibratory drive produces linear conveying across replaceable screen media. One-to-five decks can split fine, intermediate and oversize fractions. Optional negative-pressure extraction can be connected to the enclosed cover.
Screening decks
Configurable one-to-five-deck concept
Motion
Linear vibratory conveying
Function
Particle-size classification, not metal-purity determination
Dust interface
Optional negative-pressure extraction from the enclosed cover
Media
Replaceable screen media
Configuration note
Moisture, particle shape, surface dust, agglomeration, fibrous content and static behavior can change screening performance. Feed conditioning and sample testing are recommended.
06 / Model data
Technical specifications
Configurable 1–5 decks
Screening decks
Source-stated values retained for engineering documentation. Final specifications depend on the selected configuration, feed material and agreed operating conditions. Specification inputs listed on the published page: Feed capacity and operating hours; Number of decks and required cut sizes; Screen media, aperture and replacement method; Feed moisture and particle-size distribution; Vibration amplitude, frequency and motor duty; Overall dimensions, service clearances and discharge layout; Dust-collection airflow and filter arrangement, when required
07 / Applications
Where the machine sits in a recycling process
Crushed battery and lithium-battery fractions
Size classification after crushing or pulverizing.
Electrode-material fractions
Positive- and negative-electrode material after size reduction.
Prepared PCB and electronic-scrap fractions
Not for whole PCBs.
Metal/non-metal mixtures after size reduction
Prepare a controlled size range for air, gravity or electrostatic stages.
Pulverized cable, plastic and composite streams
Dry granular feeds after representative testing.
08 / Selection inputs
Information for Equipment Selection
01
Material
- Feed moisture and particle-size distribution
- Material type and fibrous / static behavior
- Representative samples or photos
02
Production Requirement
- Feed capacity and operating hours
- Number of decks and required cut sizes
- Screen media, aperture and replacement method
- Vibration amplitude, frequency and motor duty
03
Site & Utilities
- Overall dimensions, service clearances and discharge layout
- Dust-collection airflow and filter arrangement, when required
09 / Equipment FAQ
Common selection questions
How many screening decks are available?
The source material supports one to five decks. The final number and aperture sequence depend on the feed and required products and must be determined in the technical proposal.
Can the separator determine metal purity?
No. It classifies by particle size. Metal/non-metal separation requires suitable downstream equipment such as air, gravity, magnetic or electrostatic separation.
Can it process whole batteries or whole PCBs?
No direct assumption should be made. Whole or bulky items require dismantling and size reduction before screening.
Are capacity and screening efficiency guaranteed?
No. They depend on feed composition, moisture, size distribution, screen media, vibration settings and deck arrangement. Representative testing is recommended.
What information is needed for a quotation?
Provide material samples or photos, composition, particle-size distribution, moisture, required capacity, target cuts, downstream process, installation country, site utilities and available layout.
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