End-of-Life Lithium-ion Batteries
Cylindrical, prismatic and pouch cells from EV, energy-storage, consumer-electronics and industrial applications.
Lithium Battery Recycling Solution
Mechanical recycling solutions for recovering black mass, copper, aluminum and other valuable fractions from end-of-life lithium-ion batteries and battery production scrap.
- Battery Types
- Cells / Modules / Prepared Battery Materials
- Main Outputs
- Black Mass / Copper / Aluminum / Other Fractions
- Process Scope
- Discharging / Shredding / Separation / Dust & Gas Treatment
01 / Applicable Feedstock
Lithium-ion battery materials this solution can process
Battery Modules
Discharged or prepared lithium-ion battery modules after pack dismantling.
Battery Production Scrap
Electrode sheets, rejected cells, manufacturing scrap and other lithium-ion battery production residues.
Prepared Battery Materials
Pre-dismantled or pre-treated battery materials ready for downstream shredding and separation.
02 / Recovered Materials
Recovered materials
Black Mass
Fine active-material fraction containing graphite and cathode/anode active materials.
Copper Fraction
Recovered copper foil and copper-rich material.
Aluminum Fraction
Recovered aluminum foil and aluminum-rich material.
Steel / Structural Metals
Metal fractions originating from battery casings and structural components.
Plastic & Separator Fraction
Lightweight plastic and separator materials removed during classification and separation.
03 / Recycling Process
Lithium-ion battery recycling process
-
01
Battery Preparation / Discharging
-
02
Primary Shredding
-
03
Secondary Crushing / Size Reduction
-
04
Screening & Black Mass Collection
-
05
Copper / Aluminum / Plastic Separation
-
06
Dust & Off-Gas Treatment
The final process configuration depends on battery format, state of charge, chemistry, required throughput and target recovered materials.
04 / Solution Configuration
Configure the recycling system around your material
Complete Batteries / Modules
Packs or modules requiring preparation before mechanical recovery
Discharging or dismantling → shredding → separation → material recovery
View EV Battery Recycling Line →Cells & Prepared Battery Material
Cells or pre-treated battery fractions ready for size reduction
Shredding → crushing → screening → separation
View Lithium Battery Recycling Line →Battery Production Scrap
Electrode scrap, rejected cells and manufacturing residues
Size reduction → black mass recovery → copper/aluminum separation
View Lithium Battery Recycling Line →
05 / Safety & Environmental Control
Safety and environmental control
Safe Material Handling
Discharging or controlled preparation according to battery condition.
Fire & Explosion Risk Control
Process configuration can incorporate inerting, monitoring and interlocks where required.
Dust Collection
Negative-pressure extraction and dust collection for crushing and separation stages.
Off-Gas Treatment
Gas purification can be integrated according to battery material and process route.
06 / Related Production Lines
Related production lines
Tell us about your recycling project
To recommend a suitable process route and equipment configuration, please provide the information available for your project.