Crushed Lithium-Ion Battery Fractions
Prepared material after upstream dismantling and size reduction containing mixed metallic, plastic and active-material fractions.
01 / What Problem We Solve
Battery Material Recovery Solution
Recover valuable material fractions from prepared lithium-ion battery streams through controlled classification, separation and material-specific process design.
02 / Feedstock
Materials this solution is designed to process
This solution is intended for prepared or partially processed battery material streams where valuable fractions still require classification and physical separation.
Prepared Electrode Material
Processed electrode-related material requiring further classification, liberation or recovery of active material and metallic fractions.
Copper-Aluminum Mixed Fractions
Mixed non-ferrous material produced during battery crushing and separation that requires further classification or separation.
Black-Mass-Containing Fine Fractions
Fine battery material containing active material together with residual metallic or lightweight impurities.
Plastic and Separator Fractions
Lightweight non-metallic fractions separated from processed battery material and requiring controlled collection or further classification.
03 / Target Recovered Materials
Output fractions this solution is designed to recover
The final recovered fractions depend on feedstock composition, liberation quality and downstream requirements. BREM configures the separation route around the materials the project needs to recover.
Black Mass / Active Material Fraction
Fine active-material-rich fraction recovered after controlled crushing, screening and separation.
Copper-Rich Fraction
Recovered copper-bearing metallic fraction separated from prepared battery material.
Aluminum-Rich Fraction
Recovered aluminum-bearing fraction separated from mixed processed material.
Ferrous Metal Fraction
Magnetic metal fraction removed where ferrous components are present in the prepared feedstock.
Plastic / Separator Fraction
Lightweight non-metallic material separated from denser metallic and active-material fractions.
04 / Recommended Recycling Process
Recommended process logic for this recovery objective
This is process logic, not a fixed production line. The final route is adjusted according to feedstock condition, required capacity and target recovered materials.
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01
Feedstock Characterization
Confirm material composition, particle-size distribution, moisture, liberation condition and target recovered fractions before equipment selection.
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02
Controlled Liberation
Apply appropriate size reduction or secondary liberation only where materials remain bonded or insufficiently separated.
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03
Screening & Particle Classification
Separate coarse material, intermediate fractions and fines so each fraction can enter a more suitable downstream separation stage.
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04
Magnetic & Air Separation
Remove magnetic material where applicable and use controlled airflow to separate lightweight fractions from denser material.
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05
Density / Physical Separation
Use suitable gravity or other physical separation methods to improve separation of mixed metallic and non-metallic fractions.
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06
Fraction Collection & Quality Control
Collect recovered material streams separately and evaluate whether additional classification or polishing is required for the project target.
Stages can be added, skipped or reordered after feedstock characterization and project review.
05 / Safety & Environmental Control
Safety and environmental control
Dust and fine-powder control
Coordinate screening, airflow and fine-powder collection so active material is recovered instead of lost to dust systems.
05 / Recommended Production Lines
Complete process systems that support this solution
Recommended production lines provide complete processing configurations that can be adapted to feedstock condition, required capacity and target recovered materials.
Request a Technical Proposal
Share feedstock condition, capacity, desired outputs and site constraints so BREM can prepare a technical proposal.